Smarter, Faster & More Versatile
From machines that can form cartons, cases or trays to robotic case-packing systems, 2024 was a year of unrivaled innovation when it comes to case forming and packing.
By Brad Addington
Case Forming Machinery Market size was valued at $2.78 billion in 2022 and is projected to reach $4.12 billion by 2030, growing at a CAGR of 5.3% from 2024 to 2030, according to market research firm FlavorSavvy Dynamics.
“The increasing demand for automated packaging solutions, driven by the rise of ecommerce and the need for efficient packaging operations, is a key factor propelling the market growth,” the research firm notes. “As industries seek to streamline production and reduce manual labor, the adoption of case forming machinery has witnessed significant uptick in sectors such as food and beverage, pharmaceuticals, and consumer goods.”
FlavorSavvy Dynamics notes that another significant driver of the Case Forming Machinery Market is the growing emphasis on sustainable packaging.
“Companies are increasingly adopting eco-friendly materials and packaging solutions, which require advanced machinery for efficient production. Additionally, the rise in technological advancements, such as robotic case forming and smart automation, is further fueling market expansion,” the firm notes.
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Packaging Strategies’ own reporting on case forming and packing has revealed similar themes.
In November, Serpa demonstrated its FG1 Top Load Carton/Tray/Case Former at PACK EXPO 2024. The FG1 is one of Serpa’s most versatile machines. It can form cartons, cases, or trays using corrugated or chip board materials, making the FG1 an ideal all-in-one solution for customers needing a higher level of flexibility in their packaging operations.
In October, EndFlex launched its Boxxer Wrap Around Case Packer, which groups products together and then bundles them in a corrugated case. Advantages of the equipment include efficiency (designed to handle high volumes of products) and cost savings in that wraparound case packers use less corrugate than pre-formed cases.
In August, ValTara launched its new PKR-Dual Delta Robot case packing cell, featuring two Delta robots working in tandem to pick and place products into cases at high speeds. The system is designed to provide fast, accurate, and efficient case packing for a wide range of products.
To learn more about these cutting-edge case forming and packing solutions, read the full stories below.
Serpa Highlights FG1 Top Load Carton/Tray/Case Former at PACK EXPO 2024
Serpa demonstrated the capabilities of its FG1 Top Load Carton / Tray / Case Former at PACK EXPO 2024, which took place Nov. 3-6 in Chicago.
Serpa, a ProMach brand, is a leading manufacturer of cartoners, sleevers, case and tray packers, robotic palletizers, and auxiliary packaging equipment for numerous industries, including pharmaceutical, medical device and nutraceutical, food, personal care, and commercial goods.
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The FG1 Top Load Carton / Tray / Case Former is one of Serpa’s most versatile machines. It can form cartons, cases, or trays using corrugated or chip board materials, making the FG1 an ideal all-in-one solution for customers needing a higher level of flexibility in their packaging operations.
But versatility is not only restricted to different tray styles and materials. The FG1 is designed for ultra-fast toolless changeovers in less than 2 minutes. Simply remove and replace the lightweight, ergonomic forming head and you are back in business. As applications and product runs change throughout the day, the FG1 is built to change with you, providing the highest level of uptime to keep your operations running with minimal disruptions. The FG1 also boasts the best operator and maintenance access in the industry.
The standalone FG1 can be integrated into any existing packaging line and is available in single (up to 75 cartons per minute) or dual head (up to 400 cartons per minute) configuration. The machine comes with a small footprint to fit into tight spaces, and has ample walk-in access for easy maintenance.
Serpa’s FG1 Top Load Carton / Tray / Case Former
Courtesy of Serpa
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EndFlex Introduces Wraparound Case Packer for High-level Product Protection
EndFlex, an ATS Company, has launched its Boxxer Wrap Around Case Packer. The machine is designed to meet the evolving needs of the packaging industry.
A wraparound case packer is a type of packaging machine that groups products together and then bundles them in a corrugated case. The process begins with a flat cardboard blank, which the machine folds around the products and glues the edges for increased security, protection, and stability. This method is designed to ensure that the products are securely packed and ready for shipment.
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Wraparound case packers are used for their ability to provide a high level of protection and stability for packaged products, says the brand. They are particularly beneficial for industries that require secure and efficient packaging solutions. The advantages of using a wraparound case packer include:
- Increased security: The machine folds the case around the products and glues the edges, ensuring that the products are securely packed.
- Protection: The corrugated case provides a high level of protection for the products during transportation and storage.
- Stability: The wraparound method ensures that the products are stable and less likely to shift or get damaged.
- Efficiency: Wraparound case packers are designed to handle high volumes of products, making them ideal for industries with large-scale packaging needs.
- Cost savings: Wraparound case packers use less corrugate than pre-formed cases.
Part of the Paxiom Group, EndFlex’s commitment to innovation and customer satisfaction has resulted in a diverse product line that includes case erecting, tray forming, case sealing, case packing, tray loading, pick & place, and robotic palletizing machines. EndFlex's solutions are designed to be flexible and adaptable, ensuring that they can meet the unique requirements of each customer.
EndFlex’s Boxxer Wrap Around Case Packer
Courtesy of EndFlex
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Paxiom Group's ValTara Launches Robot Case Packer for Pouches, Cartons and Trays
ValTara, a Paxiom Group company, a provider of robotic packaging equipment, has launched its new PKR-Dual Delta Robot pick and place case packing cell. The system is designed to provide fast, accurate, and efficient case packing for a wide range of products.
The PKR-Dual Delta Robot pick and place case packing cell features two Delta robots working in tandem to pick and place products into cases at high speeds. The system is capable of handling a wide range of products, including bags, pouches, cartons, and trays, making it a versatile solution for manufacturers in a variety of industries.
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ValTara has taken a unique approach to case packing with the introduction of its PKR-Dual Delta Robot pick and place case packing cell. Unlike traditional case packing systems, which can be complex and expensive, ValTara's machine is designed to be easy to use, compact, and affordable for companies of all sizes to integrate into their packaging processes.
The company has focused on creating a system that is both efficient and versatile, without overcomplicating the design or requiring a sky-high investment. This approach sets ValTara apart from incumbents in the case packing industry and makes its PKR-Dual Delta Robot pick and place case packing cell an attractive option for manufacturers looking to improve their packaging operations.
“We are excited to introduce the PKR-Dual Delta Robot pick and place case packing cell to the market,” says Nicholas Taraborelli, vice president of Paxiom. “This system represents the latest in packaging technology, and we are confident that it will provide our customers with the speed, accuracy, and efficiency they need to stay competitive in today’s fast-paced manufacturing environment.”
ValTara’s PKR-Dual Delta Robot pick and place case packing cell.
Courtesy of Paxiom Group
